Public Profile

Achievement:
• Custody Transfer Flow Metering Skids for Gas and Liquid applications, calibration & certifications.
• Smart Plant Instrumentation INTOOLS from Intergraph.
• Efficient prioritization of time and resources
Project:
• RLOC: 1.3 million-mtpa ethylene cracker unit.

Project Description

Project involves detail engineering, procurement, fabrication and commissioning of RLOC-Ethylene cracker project.

Supervision and Advisory of Engineering Team on Vendor documents review with coordination / inter-faces for all disciplines.

Project work scope includes electrical & instrumentation activities including PSSR for ethylene cracker plant.

Scope includes detailed engineering, procurement, fabrication, erection, testing, pre-commission & commissioning of system as a whole for,

Integrally Geared De-coke Air Compressor Packages (FS-Elliott), Air Dryers (Silicair), Nitrogen Booster Compressor (Fluides Services Technologies), Air Compressor (Flowserve Pompes), Centrifugal Air Compressors (Fluides Services Technologies), BFW Pumps (Sulzer), Incinerator System (John Zink), Filters and Coalescers (Pall France), Propane Refrigerant Compressor Elliott Ebara), Cracked Gas Compressor (Siemens), SST-600 Steam Turbine (SIEMENS) Fire Water Pumps (Patterson), Boilers (Macchi), Continuous Emission Monitoring System(Emerson Process Management),Waste Water Treatment (Ondeo), Sanitary Sewage Treatment (Maisonneuve),Re-mineralization (Seko Bono Exacta Spa),Hydrogenation Reactors (Idesa), Injection Packages (Seko Bono),Heat Exchangers (Daekyung), Hydrogen Purification Unit (Linde),Cold Box (Nordon Cryogenie),Air Cooler (Hamon D'hondt), Emergency Diesel Generators (Compagnia Technica Motori), Off Gas Expander-Compressor (Mafi Trench).

Distributed Control System Cs3000 (Yokogawa), Machine Condition Monitoring (Bently Nevada), SIS PLC and F&GDAS (Invensys Systems), Meci Flow Computer, CCTV, CIDS & SAS SYSTEM, Emerson DCS system and Tricon PLC for FGS (fire & gas shutdown systems) and fire & gas detectors, smart electronic transmitters, shutdown valves, control valves, push buttons, skids like chemical injection skids. Electrical scope includes power & lighting transformers, switchgear systems, power & lighting distribution panels, lighting, PA/GA system, battery charger system, UPS system etc. for functioning of complete production cum processing activities.

Tube Skin Thermocouples, Thermocouples, Rtd's & Thermowells (Wika), Level Gauges & Magnetic Level Transmitters (Magtech), Coriolis Flowmeters (Endress & Hauser), Vortex Meters (Yokogawa)
Pressure Relief Valves (Dresser), Motor Operated Valves (Tyco Valves & Controls), Control Valves & Pressure Regulators (Dresser), Electrical Heaters (Eltron Chromalox), AC & DC UPS System (Chloride France Sa), LV Switchboards (ABB), Custody Transfer Meter For Ethylene (Emerson), Custody Transfer Meters (Meci), Fire And Gas Detectors And Alarms Devices (Kidde), Multiple Thermocouple for reactor (Rueger Sa), Deluge Valves Skids (Knowsley), Motor Operated Ball Valves (Metso), Butterfly Motor Operated Valves (R.M.T Valves S.R.L), Tank Gauging System (Emerson), Telecommunication Systems (SNEF),

Oxygen & Combustible Gas Analyzers (Ametek Process), PH, Conductivity & Silicon Dioxide Analyzers (Yokogawa), Analyzer System (Cegelec Oil & Gas), Gas Chromatography System (Wasson)

Duties and responsibilities:
• Prepare instrumentation calculations for control valves, flow orifices, and relief valves.
• Engineering and design for Instrumentation using Smart Plant Instrumentation INTOOLS.
• Develop electrical & instrumentation installation drawings, data sheets & specifications according to
recognized industry standards & specifications.
• Develop technical tabulation to support the selection of electrical, instrumentation and control systems.
• Review and checking of technical vendor submittals for installation requirements.
• Design & development of electrical, instrumentation & control systems for chemical plant.
• Technical development of assigned project P&IDs.
• Experience in specifying metering skids & electrical / instrumentation devices.
• Experience out on the construction site performing loop checks is needed.
• Experience in a variety of instrument database software packages, including INTOOLS.
• Preparation of Technical Documentation & Technical discussions for document approval from consultant.
• Development of procedure for performing calibration, installation and commissioning related activities.
• Review of P& ID, Hookup drawings, Instrument location & wiring layout, air Flow Diagrams.
• Receives Project documentation and understands Scope of Work related to his discipline what is required.
• Lead a team to undertake commissioning activities in small projects.
• Interfaces with other disciplines to ensure integration of activities.
• Implement & test the subsystems as per project commissioning test sheets.
• Reports on work progress, bringing to notice potential problems or delays and recommends solutions.
• Assist during the database preparation for pre-commissioning status index and commissioning technical
database, Plan, Monitor and assist in Vendor activities as required.
• Ensure temporary supplies and commissioning spares are adequate for the subsystem testing.
• Perform inter-discipline checks.
• Compliance in accordance with HSE Standard.
• Field Engineering, Assisting in Modification of system design (Internal panel modification, addition of
modules in Panel) as per plant requirement etc.
• As the sole Instrumentation specialist onsite, this was a demanding role that called for the efficient
Prioritization of time and resources. In addition, being a remote site it was imperative that spares were available and minimum stock levels kept to enable plant downtime to be kept to a minimum.
• Works with Project Controls team to establish and maintain construction completion progress reports by
systems/sub-systems, including major activities. Manages interfaces between Construction, Commissioning, Operations & Maintenance. Acts proactively to maintain good intradepartmental communications and to avoid potential problems due to poor coordination efforts. Effectively plans, prioritizes, guides, and tracks the completion of multiple sub-projects and tasks.
• Leads efforts to promote and utilize Incident and Injury Free principles throughout the project area.