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Lý Trương's picture

Lý Trương

Senior Production supervisor at Pepperl+Fuchs (Vietnam) Co., Ltd.
Ho Chi Minh (Vietnam) - 4 connections

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Overview

  • Current:
    Senior Production supervisor at Pepperl+Fuchs (Vietnam) Co., Ltd.
  • Past:
    • Production Shift Manager at JABIL VIETNAM CO. LTD
    • Production Supervisor at Coats Phong Phu Co.,Ltd
    • Shift Leader at Sonion Company – Saigon Hi-Tech Part, HCMC
    • Line Technician at Sonion Company – Saigon Hi-Tech Part, HCMC
    • R&D at SHIANG-JIUH VIETNAM co Ltd
    • Lather & Milling Operator at VIKO TRADE J.V.C
  • Education:
    • Đại học Công Nghiệp Tp Hồ Chí Minh, Vietnam
  • Connection:
    4 connection(s)

Summary

- Work to gain ample experience and new knowledge.

- Desire to have a stable job and long term.

- Working in a professional environment and contribute a small portion of their strength in the company's interests.

  • Job Function:
    Management, Production/Process/R&D
  • Industries:
    Apparel/Footwear, Industrial/Consumer Manufacturing, High Technology
  • Specialities:
    Achievement:

    - Succeed remove Kanban and reduce moving time for packer.

    - Improved Bonding doffing time form 60% to 95% vs IE standard.

    - Improved Cpk bonding Lub 0.2 to 0.45.

    - Reduce downtime on startup day 2.5 hour to 1.5 hour.
  • Job Level:
    Team Leader/Supervisor

Experience

  • Senior Production supervisor

    Pepperl+Fuchs (Vietnam) Co., Ltd.
    February 2017 - Present (8 years 4 months)

    Supervising & coaching 4 Shift Leader, 7 Team Leader, and around 120 Operators
    Reports to TPU Manager (Production Manager)
    Responsibility: Make sure meet/exceed all annual KPIs
    a) Daily to 1 month planning.
     Discuss with planners to define 1 month production rolling plan
     Prepare production capacity (machine, manpower, material, instruction…) to
    meet demand of customers
    b) Realize daily production.
     Organizing resources (workforce, material, equipment) to meet daily
    production plan.
     Monitor product quality during production process and material status in the
    line.
     Plan and ensure training flexibility to fulfilled fluctuation demand.
    c) Managing employees:
     Planning manpower, follow up training progress of operators.
     Make sure subordinates follow work rule/regulations/code conducts,
    instruction and other requirements.
     Ensuring safety and hygiene in the production line.
     Manage and improve Shift Leader/Team Leader/operator’s performance.
     Solving daily conflict base on company work rules
     Motivate subordinate to make sure good working morale.
    d) Continuous improvement
     Coordinate for improving, apply LEAN concept in products & processes.
     Proposal improvement activities for cost saving, 5S
    e) Other
     Leading daily Shop-Floor Management meeting
     Fulfill all report as requests of TPU Manager and Operational Production Manager
     Support subordinates to solve problem
     Implement performance appraisal for wage rating and development subordinates
    Achievement
    - Apply flexible line in Line Varikont & Line MOM
    - Reduce lead time 1 day by merged flow line assembly Coil system & Head assembly
    - Reducer scrap rate from 2.2% to 1.6%

  • Production Shift Manager

    JABIL VIETNAM CO. LTD
    November 2015 - January 2017 (1 year 2 months)

    Supervising and coaching 2 Line Supervisor, 8 Line Leader, and around 200
    Operators
    Reports to Production Manager
     Control Productivity, Safety and Quality of product to meet the expectation of
    customer.
     Control cost of department.
     Make sure on time delivery.
     Participate in the recruitment and training of employees
     Develop and coaching team members.
     Performance employee appraisals for all subordinate.
     Resolve issues day by day production with the Team.
     Drive corrective action meetings and resolutions for continuous
    improvement.
     Perform production line audits and related corrective action.
     Track the report on production, shipment schedules, WIP.
     Ensure accuracy of manufacturing metrics reports, customer reports,
    conduct data analysis and review.
    Production Supervisor II: Oct,2015 => Dec,2015
    Supervising and coaching 4 Line Leader, and around 100 Operators
    Reports to Production Shift Manager
     Develops, motivates, and challenges team members and team developers.
    Reports to Production Manager.
     Monitors work area to ensure productivity, quality and process standards are
    being followed.
     Ensures production schedules are being met and resolves any production
    schedule issues.
     Solving faster all the issues of production of quality, cost, performance,
    efficiency, materials, process, yield, and fast solution reduce downtime
     Supervise and lead a team of operators in achieving the department output&
    quality through optimum utilization of available resource and at optimum
    cost.
     Tracks and reports on production, ship schedules, Work-in-Process, labor
    and product movement.
     Tracks the status of Work Cell goals pertaining to manufacturing.
     Provides training to team members& team developers which includes
    training on cell processes and stations, manufacturing system, white board,
    5S.
     Organizes Daily meeting with Team (Work cell Manager, ME, TE , QE,
    Buyer, Planner…) and explain all the issue and solution for issues
     Provides meaningful and timely feedback on employee's performance
    including completing and conducting annual performance appraisals and
    developing training plans.
    Achievement
    - Achieves 1st 5S award.
    - Reduce module changed over from 30 min to 20min
    - Reduce scrap from 0.3 to 0.25 %.

  • Production Supervisor

    Coats Phong Phu Co.,Ltd
    August 2012 - October 2015 (3 years 3 months)

    A. Health and Safety and Housekeeping

    - Coordinate with Shift leaders (SL), HSE, Maintenance & facility Team to ensure targets Health and Safety are met

    - Ensure the machines in safe condition

    - Coordinate with SL to prepare for HSE audit. Upon the HSE audit’s result, initiate suitable improvement plans & follow up SL to make sure they are carried out properly.

    - Proactively look for areas where safety can be improved.

    - Work with HSE to create JSA (Job Safety Analysis) & RA (Risk assessment) for new machines and review JSA, RA yearly.

    B. Productivity.

    - Identify machinery that do not produce desired Productivity and work with maintenance to rectify and PM plan

    - Ensure all machines meet capacity by IE calculation.

    - Trial and report on new technologies and methods as suggested by the Group and make relevant report.

    - Work with relevant team to reduce fuel and electricity, raw material, chemical consumption as target.

    - Monitor the labor/Hour targets are met by closely working with SL: control worker, machinery and allocate the people as the production need.

    - Conduct audit FIFO implemented by SL, analyze and propose improvement to meet lead time targets.

    - Receive production plan from Planed team, communicate to SL (Plan & working schedule/over time, balance WIP). In case not achieving plan, work with SL (output) to analyze the reason & suggest action plan to improve.

    - Closely work with IE to have layout, make sure the layout is implemented by SL, work with SL & IE to identify & solve relevant problems (if any)s.

    - Attend any project regarding to improvement in department.

    C. Quality

    - Work with SL & QA to conduct internal non-conformance and customer complaint analysis to find the root cause and make sure the improvement action plans, identify opportunities for improvements that will result in lower internal non-conformance and fewer customer complaint.

    - Review new SOPs (Standard Operating Procedures) of product/process proposed by technician are qualified & ensure SL implement correctly.

    D. People management and development

    - Monitor the objective of own Team

    - Ensure direct subordinates follow company’s regulation & comply with SA800, OHSAS 1800, ISO …

    - Work with SL and Trainer to make sure people in department are followed training

    - Hiring and training new comers

    - Monitor performance of direct subordinates, conduct annual performance review (set up IDP (Individual Development Plan) for underperformed staffs).

    E. Achievement:

    - Succeed remove Supermarket and reduce moving time for packer.

    - Improved Bonding doffing time form 60% to 95% vs IE standard.

    - Improved Cpk bonding Lub 0.2 to 0.45.

    - Reduce downtime on startup day 2.5 hour to 1.5 hour.

    Report to: Manager and Head of Production

    Persons/under-departments: Shift leader, Shift Admin, Trainer, Technician, Operators...

  • Shift Leader

    Sonion Company – Saigon Hi-Tech Part, HCMC
    April 2011 - August 2012 (1 year 4 months)

    Shift Leader at Sonion Vietnam (Saigon High Tech Park, District 9, Hồ Chí Minh City )

    - Organize resources (workforce, material, equipment).

    - Control product quality during production process.

    - Supervise the compliance with production process.

    - Prepare products for shipment and manage production material.

    - Plan, organize and control team leaders, operator’s performance.

    - Conduct overview training on the production line.

    - Control inventory, WIP.

    - Take charge of work safety, 5S, Kaizen at a place of work.

    Achievement:

    - Improved output from 55,000 to 62,000 Pcs/week.

    - Kaizen Welding ground wire: reduced 40% waste and saved cost 540,000vnd/week.

    Extra activity:

    - Trade union movement member.

    - Fun Place to work Program: Saturday Game show, Sonion Football Women, Sonion Football, Best workers,… and more movement activities by labor union.

    Report to: Line Manager

    Persons/under-departments: Team leader, Operators...

  • Line Technician

    Sonion Company – Saigon Hi-Tech Part, HCMC
    August 2008 - March 2011 (2 years 7 months)

    - Support production line, daily do trouble shooting in technical problems.

    - Carry out preventive maintenance of production machinery.

    - Prevent nonconforming products from entering the next operation.

    - Do training for new colleagues.

    - Control spare part, AM, PM schedule.

  • R&D

    SHIANG-JIUH VIETNAM co Ltd
    April 2007 - July 2008 (1 year 3 months)

    - Designer new mould.

    - Discussion which customer.

    - Support produce accessory handing, quality …

  • Lather & Milling Operator

    VIKO TRADE J.V.C
    July 2006 - April 2007 (9 months)

    - Lather operator.

    - Milling operator.

Education

  • Đại học Công Nghiệp Tp Hồ Chí Minh (Vietnam)

Training/Certificate

  • Lean six sigma Green belt

  • Auto CAD,CAD – CAM Pro/Engineer, Solid Work

  • Microsoft office

Personal Information

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